porch and paint

I love days like today. A lot of progress was made on the studio, and not just any progress, but progress that you can actually see. We painted the three sides that have siding on them, and I continued working on the front porch. You can really get a feel for what the finished building is going to look like when paint starts going on the walls.

I built the porch 8' out from the front edge of the building, and set it so that the top of the decking would end up pretty much flush with the threshold of the door (wheelchair accessible). It really wasn't too tough, other than the fact that somehow I got off on the spacing of the floor joists on the front side of the porch, and they ended up all out of whack with each other. It took a little head scratchin', but I finally figured out what I had done and fixed it.

The color we landed on, after trying three different samples is LaFonda Wild West Green. I know, what a name! But we were extremely pleased once we got the three sides painted, and we just love the color. I was amazed at how quickly the painting went. I think we started at about 2:00 this afternoon, and finished up right at dark. One more day, and we'll have all the painting done. We decided to brush the paint on instead of spraying it and I think that saved us a ton of time since we didn't have to mask off all the trim, windows, doors, and metal roofing.

Last thing, the sheetrock came in this afternoon, so we should also get some work done on the interior of the studio this week.

Here are the completed windows and back door. I can actually lock all my tools inside the building now instead of toting them all inside the house every night.


LaFonda Wild West Green in all her splendor.


Cool detail shot of the front window and door trim.


Here's the view from the highway.


No extra charge for this little nugget of joy!

So close, but yet so far...

Man, it seems that the studio building is just on the cusp of being completed, but the remaining steps are all tedious and time consuming. It really matters how everything looks now, since it is all finish work that will show in the final product, and that means I have to spend a lot more time making it just right.

Since the last post, a real milestone has been reached. The studio is "in the dry"! Actually, it probably is not 'officially' in the dry since the siding has not been completed on the back wall, but for my purposes, no more rain is coming into the interior of the building.

Just after the last post, Clay Heslep came over and roughed in the electricity. Clay and I went to high school together (actually we are kinfolk somewhere down the line), and April and Clay went to the same college for a while. He is just a great guy and we actually had to twist his arm to get him to let us at least do some family pictures for him as payment for his time and expertise. He was just going to do it all for free...and I have hardly seen him since high school! Now, that's a good friend to have.

That's Clay hard at work.

Pulling wire through the studs (I did some of the mindless work)



The progress that is the most visible and probably the most gratifying since our last update has to be the siding being completed on three sides of the building. It really gives the studio a bonafide look, just like a cottage style house. I decided to use fiber cement siding (also called Hardie Board), in 7" lap siding widths. This Hardie Board is pretty amazing stuff. It really is not a terribly new product, but it has gained a ton of popularity in the last decade or so. It is made up of fiberglass reinforced cement...so, no rotting, no swelling, no burning, no bug damage. Plus, the stuff holds paint better than pretty much any other material out there. I guess the only downside is that it is pretty heavy since it comes in 12' long pieces. I'm here to tell you, though, it's not near as heavy in these 12'x8" boards as it is in 4'x8' sheets like we used on Buster's studio. Now there was a backbreaking bunch of lifting!

So the process of hanging the siding went as such:
First, I trimmed out all the windows and the corners of the building. Most people would recommend using cedar 1x6's, or you can actually buy trim made from fiber cement material, and in a pinch, you could use 1x6's made from pine and paint all sides of the trim before installing it to keep it from rotting. But, since cedar and Hardie Board are ridiculously expensive, and pine 1x6's aren't just a whole lot better, I decided to go with regular ol' pine 2x6's. It's kind of funny that 2x6's are half as expensive as 1x6's but it's true. I just picked out the straightest 2x6's I could find and used them to trim all the windows. It actually turned out pretty cool looking since it sticks out further from the face of the siding, giving the windows a real substantial look. With a little putty to fill the knots and nail holes, they will look pretty nice once they are painted. (For now they are only primed).

You can see my 2x6 cheapo trim here and how the siding was cut and nailed around.


After the trim was completed, a row of z-flashing was nailed at the bottom of the walls. This little piece of bent aluminum served two purposes. One, to keep any water from splashing from the ground back up behind the siding, and two, to provide a "kick-out" for the first row of siding. You see, all the other rows of siding will overlap the one below it, making it lay with the bottom further from the wall than the top. The first row, however, has no other row to sit on top of, so we needed something that would make the angle of the lowest row look the same as the rest of the rows.
Next, chalklines were popped that represented level lines for the courses of siding to line up on, and vertical chalklines were popped to show the locations of the studs behind the tarpaper and plywood. This really made the nailing process a ton faster.
Then, the siding could actually be hung. Sometimes April could help hold one end while I nailed the other, but when she was unavailable, I made a loop out of the plastic straps that held all the siding together on the truck, and nailed it to the wall so that one end of the board could hang in the loop and I could hold the other end and nail it home. It was an ingenious system that I must admit I stole off the internet. (www.finehomebuilding.com is frikkin' awesome). James Hardie told me to leave a 1/8" gap between the ends of the boards where they butted against each other and the trim and fill the gap with caulk to allow for expansion and contraction, and to make the system watertight. I used a putty knife to scrape the extra caulk out of the joints which mimicked the wood grain and made the joints really blend in. Another great thing about this siding is that even though it is made out of concrete, it is pretty easy to cut. All you have to do is score it on both sides with a utility knife run down the side of a speed square, and break it. It breaks right on the line every time. The only tough thing was notching out around windows, but even that really wasn't all that bad.

Here is the east wall half completed.

Here you can see the finished side.

Now that is some real progress!


I just worked from bottom to top until the walls were all sided. Took a while, but really not too difficult.
Now, we have all the electricity roughed in, the a/c and heat is in, most of the insulation is complete, all the doors and windows are in, the front porch has been started, and someone has turned on the light at the end of the tunnel.

What a dork!

Just right

Starting to Look Like a Studio

Sorry for the lag in the updates...we have been busy beyond belief the past couple of weeks. April and I have been shooting two photo sittings per day, and I've been working on the studio while April works on touching up photos and watching Jack during the day. Here is our typical day:

8:00 - Wake up when Jack wakes up.
8:30 - Eat breakfast and feed Jack his cereal
9:30 - Clean up the house and get ready for the photo shoots
10:00 - Our first photo shoot has been at 10:00 am every day for the past month
11:00 - After finishing the shoot, we get Jack down for his nap and start making lunch
12:00 - Lunch
12:30 - I go outside to work on the studio while April starts working on touch ups, sending off orders, laundry, whatever.
6:30 - After a full afternoon of working on the studio, I typically come in, clean up, and get ready for our second photo shoot
7:00 - Our second shoot starts and typically runs for about an hour and a half
8:30 - I put Jack to bed and April starts making dinner
9:30 - We sit down (finally) for dinner
10:00 - Since Jack is asleep, April can finally make real progress on the computer work which usually takes a couple of hours
12:00 - get ready for bed and turn in

So, we have basically been putting in around 14 hours each day...not much time left over for blogging, but alas, tonight there was no photo shoot! So, I'll get you caught up on the construction progress.

After all the trusses went up, they needed to be tied to the rest of the building. For this, hurricane ties were used, and Spencer and Mason put all these in. I worked out pretty well too, since Spencer is right handed, and Mason is left handed, together they could drive almost all the nails. Pappy or Uncle Brent had to help with a few.


Next came the plywood decking. After putting on the lowest row, Pappy suggested that I nail on some 'safety boards' at the bottom of the roof. Presumably, they would hang me up if I happened to slip, and keep me from hitting the dirt. I don't think I could have wrestled the plywood sheets onto the roof without using them for a solid foothold.


Pappy and Spencer would hand the plywood up, and I would pull them into place. This was one butt-kicking job! Unfortunately, it was my butt that was getting kicked!


As April's dad would say "the nail gun is the greatest invention since the weedeater". I have a hard time disagreeing.


The plywood decking really adds a lot of rigidity to the building. I start feeling better about the structure being able to withstand wind after the roof decking is on.


Spencer got to be on the roof right at the end of the day but he apparently had to keep his center of gravity low.


OK, this doesn't have much to do with the building progress, but it sure is cute.


After all the decking was put on, April and I put tarpaper on the roof just before leaving for Camp Caudle for a week. I just hoped the wind wouldn't get up and blow all the tarpaper off. It only blew loose a couple of pieces, no big deal.
After we got back home, I ordered the metal roofing from Metal Mart. The guy just cut the metal pieces to the exact length I needed them (17 feet), and they went up in only a day and a half. April would help me lean the long pieces of roofing up against the building, and I could then grab them and walk backward up the roof, lat them in place, and screw them down. Only tough part was the fact that it was about 160 degrees on top of that big frying pan.

The next step was to cover the exterior walls with tarpaper in preparation for the siding. This keeps any water that gets past the siding from infiltrating the wall cavity. All the tarpaper took about two days.


Check out my new "rolling scaffolding". Worked perfectly!


After all the tarpaper was up, a special adhesive flashing was used to seal all the window openings. The key to keeping water out of the building is to make sure that all the materials have a "shingle" effect, where the upper layer always overlaps the layer below. This is true from the foundation up to the roof cap



I went to Lowe's to look for windows. Luckily, I found vinyl windows made by Pella (a really good brand of window) on sale. The big 3'x6' windows were marked down a hundred bucks each. That saved me $800. I had planned on using single hung windows in the sun room, but with the sale, it was actually cheaper to go with double hung.

The process of installing the windows was actually much easier than I thought it would be. First, the sill was checked to make sure it was level and wood shims were laid down to make sure it was.


Next, the window units were tilted into the hole and nailed into the surrounding framing after they were checked for plumb and level. I started out using regular nails and driving them old-fashioned style with a hammer. Later, I decided that it would be much easier to use the nail gun. I had read that nail guns could crack the vinyl flange on the windows in cold weather, but I think we were safe from that since it wan near 100 today.



After the window units are nailed in, you have to check to make sure they open and close smoothly. This is also a great opportunity to poke your head out like a dork and have your picture taken by your wife.

This is where we stand as of this evening. My electrician is coming in the morning, the plumbers finished up their 'rough in' yesterday, and the air conditioning guy is coming on Monday. We are going to make some great progress this next week.